Webtechx actually uses several processes to create 3D models, depending on customer requirements. In broad terms, we have three modeling processes:

• Webtechx Photographic Process
• Webtechx Artisan Process
• Webtechx Industrial Process
  

Each of these processes has the same basic output — a 3D geometric representation of a product suitable for use on the Web in our interactive 3D viewer, and in a variety of other applications, such as PDF, Video, and Flash. This article explains each of these processes at a high level, and ends with a comparison chart showing the relative strengths of each approach

I  The Webtechx Photographic Process

As far as we know, Webtechx is the only company using a completely photographic process to create 3D models for product visualization, although techniques similar to Webtechx's are sometimes used in the visual effects industry to augment high-budget live-action movies. Part of the reason for this advantage is the web viewing technology Webtechx has developed. No other web viewing technology supports the high-resolution and innovative compression that Webtechx's software provides. The specific tools and techniques Webtechx uses are proprietary, but the overall flow works like this:

1. Photo Shoot
   The product to be modeled is photographed using high-resolution, professional digital cameras. This shoot is done by a professional photographer, using professional studio lighting and equipment. Several photos are taken of each part of the product, typically taking about 2 hours per part. Webtechx works exclusively with contract photographers trained in the exact requirements of a Webtechx photo shoot. The end results of this shoot are several hundred megabytes of studio-quality digital images of the product (which will, during this process, be compressed down a few hundred kilobytes for web viewing).
2. Modeling
   These digital photographs go to a 3D artist, along with various measurements also taken during the photo shoot, and, ideally, the actual product for measurement of particular features and to aid in creating accurate range-of-motion for moving parts. The artist creates a 3D representation of the exact shape of the object, using the photos as a reference, and applies those same photos as surface color and texture. Proprietary tools are used to eliminate any visible seams between the photos. The end result is an extremely accurate 3D model of the product, fully textured, with range-of-motion information for all moving parts. These "Master Models" are typically about a hundred megabytes, including texture and geometry. Very large or complex products may be several times that large.
3. Compression
   This high-resolution Master Model is then assigned compression parameters for use in Web applications. Models typically have 60 to 100 individual textures derived from original photographs. These are automatically cropped, so only the specific pixels mapped to the model are actually included, and then they are grouped into a dozen or so "composite image" texture maps which will be used on the interactive 3D model. Compression settings are selected for each texture, analogous to the "Save for Web" feature in Photoshop. However, instead of choosing between JPEG and GIF, the textures will be compressed with either a wavelet-based or a wide-pallete-based proprietary compression algorithm, as well as optionally scaled, noise-reduced, sharpened, etc. The specific compression parameters to use are estimated automatically by Webtechx software, and then a technician may individually adjust the settings as needed. In addition, regions-of-interest such as logos and small text are identified, where more clarity is required in the final model.
4. Quality Assurance
   Quality assurance actually takes place continuously during the process, but there is an explicit sign-off required after compression, to ensure the technician's choices match customer requirements accurately.
5. Animation
   While the 3D artist was responsible for specifying the range-of-motion of each part, the specific animation sequences which are required for an application have not been implemented at this point. Using Webtechx software, a project manager working closely with the customer, will create the specific animation sequences needed. These include moving and fading parts of the model, moving the view-point around, and specifying interrelationships between animations (for example, "the power must be switched off before removing this circuit board").

II  The Webtechx Artisan Process

The Artisan Process is suitable for applications where higher numbers of 3D models are required in a shorter period of time. This process does not rely on specialized photography. Instead, any information available about the products will be leveraged, such as existing marketing collateral, web site images, spec sheets, 2D CAD data, or 3D CAD data. This process has fewer steps than the Photographic Process described above, and involves a lot less data (typically hundreds of kilobytes, rather than hundreds of megabytes):

1. Modeling
   The 3D artist is provided with whatever source data is available, and they create a 3D model which matches that data as well as possible. Obvious hierarchical relationships between objects are specified at this point, although the specific range of motion will typically not be included. If necessary, a few photographs will be used as texture, for example, to show a logo or a control panel. Other surface characteristics, such as color and reflectivity, are specified as well.
2. Compression & QA
   Since these models use little or no texture, automated compression algorithms generally do a fine job, but in some cases a technician may need to perform minor adjustments of the settings.
3. Animation
   Source data rarely describes range-of-motion accurately, so for models which include motion, the project manager will typically work with the customer at this point to determine what the product range-of-motion is and will add that to the Master Model. As with the Photographic Process, customer-specific animations are also created at this point.

III  The Webtechx Industrial Process(es)

For very large product catalogs, and for certain kinds of objects, Webtechx can use Industrial Processes to create large numbers of models at a much lower price point. There are several processes available, but the two which are most generally applicable are batch CAD conversion, and silhouette-based shape capture.

In cases where the customer has a library of 3D solid-model CAD data, Webtechx may be able to automatically batch convert this data into useful web models. This includes not only converting the raw data format from proprietary CAD formats, but also applying appropriate surface texture, and decimating and compressing the data to make it useful on the web. Not all data is suitable for this kind of automated processing, in which case the CAD data could instead be used as an input to the Artisan Process described above.

A closely-related case to the CAD conversion one is where the customer has a library of web 3D models in an obsolete format. In some cases, Webtechx may be able to batch-convert this old 3D content for use in modern web browsers.

The other main industrial process Webtechx uses is a nearly automatic silhouette-based capture process. Each product to be modeled is placed on a turntable, and a set of calibrated photographs are taken from many angles. Complex software analyzes these photographs, and automatically determines the 3D shape of the object. It then creates a 3D geometry, and uses the photographs as texture. Because this process is highly automatic, it cannot approach the quality of the Webtechx Photographic Process. However, for many classes of objects, it produces acceptable 3D models at a lower cost per object.